The evening was a hands on with a couple of lathes in operation plus a sharpening station. Roger Gilbert worked on a square bowl in what looked like spalted birch which provided many of us with an insight into “propeller” turning. Roger fielded many questions on the subject plus others about the use of a skew chisel and other gouges. Glyn Jennings worked on the other lathe and showed the use of carbide tipped tools for hollowing etc. This drew strong interest and again Glyn answered a number of questions about this. Mick Denton ran a sharpening demonstration which was also well attended with many questions arising. As an event this proved to be very sociable and of great interest to all there, especially to our newer members.
An excellent turnout for this Three Musketeers demonstration which was the first for 2019. Between them they decided to do a “time trial”. The theme was their own interpretation of a pestle and mortar but both must be completed in 35 minutes. Adrian Finch volunteered to do the timing and provide much of the heckling.
Roger Gilbert started the evening off making the bowl which, due to it’s application, has to be a thick section. The turning of the bowl highlighted the importance of making sure the blank is well held in the chuck as on this occasion the bowl fell to the floor during the hollowing process. (Roger took a bit of stick from some of the audience for that one). The pestle looks effectively like a small cosh. The pestle in this part of the demo was a 2 part piece with the business end being a piece of boxwood glued to a sapele handle.
Gerald Hubbard stepped up to the lathe for the next take on a pestle and mortar and took a slightly different interpretation. This was based on a historical apothecaries / doctors mortar which is quite small but quite intricate. Mind you the heckler at the back of the room suggested it was an egg cup.
The final demonstrator was Mick Denton who took on a more standard form for the pestle and mortar.
All 3 demonstrators kept within the 35 minutes and overall the night was a success with quite a few tricks and tips offered.
The January competition was also run and in 3rd position was Bob Green with a pair of Plywood Bowls.
In a fairly rare occurrence there were joint winners of the second place. A yew vase by Ken Garratt and a yew box by Mick Denton.
The winner for the month was a square lipped box by Gerald Hubbard.
The night should have been a hands on with a social event with “nibbles”. It actually ended up as an ad-hoc three musketeers demonstration but still with the social event. Mick Denton undertook a nice goblet made from Padouk which showed the very different colouring between the heart and sap wood.
Roger Gilbert made a long thin stemmed goblet from Alder, and a mushroom and a mini snowman from Laburnum.
Gerald Hubbard a small box also from Laburnum.
Overall this was a really nice light hearted social evening and was enjoyed by all who attended. Many thanks to all of those who brought along food for the table it was very enjoyable.
Tonight was a new twist on the 3 Musketeers format of demonstrations where instead of all 3 working at the same time they each did a 40 minute demo on a specific subject.
Mick Denton started with a demonstration on sharpening. He showed the setup that he uses and the jig to set the table angle. He had made a number of jigs that were free to take if you wished (or make a donation to club funds). He also showed the setup for fingernail profile gouge grinds. Mick also showed the use of a diamond card as a means of sharpening / quick touch up between grinds.
Roger Gilbert picked up on the art of finishing, from basic abrasive work to standard finishes that he uses. His main tip for the sanding process is not to skimp on the abrasive. Dull abrasives are a false economy as you need to apply more pressure making the finished surface inferior. It is important to get the absolutely best surface before you apply a finish, take your time to get it right. He demonstrated getting a good surface straight off the tool as this reduces the time spent on sanding.
Roger went on to demonstrate and explaining the application of sanding sealer, Ebonising Lacquer and gilt cream, friction polish, food safe oil and wax.
Gerald Hubbard showed that the basic turning of a Christmas decoration complete with finials could be done in a reasonably short space of time. The body was drilled and countersunk so that it could be mounted on a pen mandrel. This was turned to a basic shape but when you make this you can make any shape, just let your imagination run riot. The top and bottom finials were turned at the same time from one pen blank.
It seemed that most of the audience picked up some snippets of useful information. It is difficult to incorporate all of these into this review, all of this just proves that you need to be at the meetings as there are so many tips that will only be valuable to you.
The December competition table was loaded with really excellent projects. First Prize went to Geoff Warr with an open barley twist table lamp. Second prize was Clive Bryant with a Taurus shaped vase and wooden flowers and third was Gerald Hubbard’s Christmas decorations.
Bob Walder introduced his evening’s demonstration as the routing of flutes to a turned conical piece as an embellishment.
Bob had already mounted the router box on the lathe and the piece was set between centres. The basic setup for the jig was finalised and an indexing arm set so that 12 flutes could be made. An initial flute was routed to part depth and checked to make sure it was ok. The remaining flutes were routed to the same depth using the indexer to lock the position.
Once this was completed the router depth was reset to make another cut.
Usually Bob would make several passess to achieve the full depth but in this case he set to full depth in one go as time was a factor. Each of the flutes was cut in turn on the same index positions.
Once completed the piece would be sanded through the grits along the grain, not with the lathe running.
The base is a turned disc but needs a deep hole drilled into the centre for the flex. Bob showed us his set up for doing this and the long drill that he uses and he very kindly donated one of these drills to the club. A really good insight into how these sort of problems can be overcome relatively easily.
The demonstration showed us that with a little ingenuity and thought you can add routed detail to your pieces using a relatively straight forward jig. The effect you can achieve would be well worth the effort.
Tonight Ian George introduced his demonstration which was to be a natural edge, thin stemmed mushroom. Many of us have made mushrooms before but not usually with a long thin stem so this will prove to be of interest for the techniques surrounding this process.
A Yew log was mounted on a chuck and supported by the tail stock and the mushroom head turned sanded and finished.
The stem was then turned in short sections down to size as it would not be practical to turn it all in one go. In this instance there were heart shakes on this log so Ian thought that to go really thin could be impractical and potentially dangerous as the piece could break up during turning. He opted for a long but less thin stem. Everything was sanded and finished with a type of friction polish.
After the tea break Ian demonstrated a candle holder using a proprietary holder insert. A small bowl blank was mounted on a screw chuck and turned to a pleasing bowl form. This was reverse chucked and the top shaped and sized to accept the insert. The centre was hollowed and the bowl brought to a finish. Although this was primarily faceplate turning it did show that useful and saleable items can be made relatively easily using such inserts.
Overall this was an entertaining and interesting demonstration which also reinforced the principle of safety first. You should always be aware of what is happening with your piece of wood and if necessary revise your plan to make the project as safely as possible.
The November competition was well subscribed with a good number of very diverse pieces.
1st position was a cup and saucer by Arthur Ellis
2nd place went to a laburnum box by Tony Lack
3rd place was a subtly coloured Elm hollow form vase by Mick Denton
The new name for this series of demonstrations is the 3 Musketeers but the format is still the same as 3 turners. Mick Denton, Roger Gilbert and Gerald Hubbard each make a number of projects throughout the meeting all working at the same time. This is a busy evening as there is always something going on that is worth watching and questions were always forthcoming. Although it is a somewhat light-hearted demonstration, with a bit of friendly banter, there was much to learn and tips to pick up on. The theme was “a bucket of bits” which was basically off cuts and small blanks from which little projects can be made.
From my point of view it was a nightmare to keep up with, and the notes are so sketchy that it would not be easy to create a reasonable article; you needed to be there to get the full experience. Hopefully the following photo’s will give you a flavour of what went on.
The projects undertaken were as follows.
Mick Denton Light pull, Desk tidy, Yew dish (using the lacquer now on sale in the club shop).
Roger Gilbert Pedestal for an angel tea light, Baby Rattle (captive rings), Spinning top, Tagua nut mounted using hot melt glue, small Bowl.
Gerald Hubbard Light pull , Christmas decoration (Angel), coloured Spinning top, Acorn box.
Richard Wright introduced his demonstration, saying that his inspiration came from one of the previous evenings where an off centre bowl was coloured. That demonstration was more about the colour so this will be about the off centre turning.
The principle of KISS (Keep It Simple Stupid) would be applied so everything done would be a simple way of doing the process. The basic idea is that the bowl would be turned using a face plate ring screwed to a sacrificial blank and then moved off centre to create the effect. This did involve a number of re-chucking operations with a reasonable amount of accuracy taken over the positioning of the face plate ring. The turning element conformed to standard face plate work with the main difference being the off centre weight of the piece being worked on. This meant that it was started on a slow speed and this was increased until a safe operating speed could be achieved.
The bowl included a contrasting wood insert to add interest and this involved turning an off centre recess, making the bottom as flat as possible using a square end scraper and then gluing the insert into place. When marking out the location for the face plate ring Richard used a pair of dividers, however, he emphasised the safety aspect of having the left hand prong only marking the blank.
The bowl was turned so that the insert was emphasised as being off centre, giving it real visual interest.
The second project was a small, shallow off centre dish. Again this was done very simply by turning the blank to a basic footed form.However, when reverse chucked the number 1 and number 3 colossus jaws were the only ones used. The number 1 slide was set in the chuck and then wound in 2 or 3 turns before the number 3 slide was inserted. This created the offset. The only thing to bear in mind here is that only 2 jaws are being used to hold the work so any cuts should be light and care taken.
Due to time constraints the items were not sanded and finished but the overall principles were well explained and the projects should provide inspiration to the audience. The main thing to take away from this is that there are always alternative ways of doing something and that Keeping It Simple probably is the best way of doing it.
1st Natural Edge Bowl Mick Denton
2nd Offset Box Gerald Hubbard
3rd Ships Wheel Table Bob Green
The evenings demonstration by Mick Denton was turning of plywood. Mick had made up 2 blanks from glued together plywood. To add interest to the finished item the faces of the plywood had been painted black to create a black line once the edges were exposed. If you can get them you could also use powdered poster paints mixed in with the pva glue to make the coloured line. Another way to add interest is to cut the blank on an angle so that the finished item is not just rings straight across.
Primarily the turning is the same as for face plate orientation although working with plywood does result in tear out that needs to be managed. Another risk is that the gluing may not be solid and some voids may occur so additional ca glue and fillers may be needed. It pays to listen to your work as you turn it to pick up on any potential problems before they become dangerous.
From a turning point of view the glue in the plywood really blunts your tools quickly so sharpening is a major concern during the process.
Mick made a pot pourri bowl out of the angled blank and the makings of a vase from the concentric blank. The turning proved to be entertaining with some banter adding to the evening.
Before the meeting got fully under way Doug Johnson made an announcement to the members that, for personal reasons, he has decided to resign from the club after 19 years of membership. Our Chairman, Mick Denton, thanked Doug for his years of service and input to the club and offered him an open invitation to visit any future meetings that he wishes as a guest. We all showed our appreciation with a warm round of applause.
Tonight was the turn of Gerry Marlow to demonstrate his skills and provide inspiration for something a little different. Gerry introduced himself and outlined a very ambitious programme for the evening which covered a very wide range of projects.
Firstly he was to produce an off centre turned goblet with a Perspex ornamental turned lid. The lid was created on one of Gerry’s home designed and built Ornamental turning rigs. Although this sounds a bit Heath Robinson ish the actual machine was far from it. It allowed set ups to cut patterns with automatic indexing and feeds. Really it was an awesome unit although Gerry did say that he had made another rig that could also oscillate along the centre line. Mind blowing! Gerry’s comment was that he enjoyed the design and making of the machines more that the turning itself. Anyway, the Perspex blank was mounted using double sided carpet tape and he set the machine going and let it run whilst he set up the blank for the goblet. The tape held remarkably well.
The goblet blank was turned to a cylinder between centres and a tenon created for the chuck. However, as this was for an off centre project it was a tenon with a difference. Slightly deeper than you would usually create and then formed into a bead which when put in the chuck acted as a ball and socket to allow the off centre but still safely hold the blank. The blank was first set dead centre and a cup turned hollowed and sanded as usual with the opening sized to accept the lid. The blank was then moved to an off centre position and the chuck re-tightened holding firm on the beaded tenon. The next part of the goblet stem was then turned and sanded and the goblet reset to centre to complete the rest of the stem.
When parted off and the bottom cleaned up and sanded the goblet was united with it’s lid.
The second project was a combined square section earring bowl and ring stand. A square section blank was set between chuck jaws and a revolving centre and an spigot created in what will be the top of the bowl. This was reverse chucked and the outside of the bowl turned to a cone shape leaving the four corners in place. A small tenon was turned into the cone to fit the chuck jaws. The outside was sanded and then reverse chucked. The bowl was hollowed out again leaving the 4 corners and was sanded. A square section blank was then set between centres and turned to a cylinder which was then set in a chuck and turned to a long cone shape. The tip was detailed slightly for decoration and was sanded. The cone needed to be parted off but at an angle as close to the bottom of the bowl as possible. This was done with a tenon saw and the lathe stationary although Gerry did say that he usually does this on a bandsaw. The base was sanded on a sanding block.
The next thing was to turn a connecting piece from a contrasting piece of wood. The critical point of this is to ensure the 2 tenons were the same diameter as the drill used for the holes that were created in the bowl and stand.
Once completed and sanded the bowl, stand and connector were assembled.
The third project was to make a very fine turned long thing (I did not catch what Gerry called it, sorry about that). A long piece of holly had been prepared to a square section on a planer/thicknesser and then the corners cut off using a jig on a bandsaw. This was fed almost fully into the headstock and fine finial like shapes turned in a short section. When that was complete the stock was moved out a short section and the next part turned and sanded. This was done until the whole piece was complete. Gerry used the tail stock to steady the piece by setting the empty quill over the end of the workpiece. It was recommended that the bore of the quill is cleaned before you do this as dirt etc could contaminate your work.
Gerry also showed some of his other creations which included items set in resin, if you want to try this do a test first as things like flower petals can go transparent.
This was a feature packed demonstration and we all learned something and took some inspiration from it.
The September competition was very well subscribed with lots of varied and impressive pieces on show.
First place went to Bob Green with his large segmented lidded form.
Second was Gerald Hubbard with a Banksia nut lighthouse, presumably inspired by the demonstration done by Gregory Moreton on the 1st August
Third place went to Marcus Buck with a burr bowl